Something sounds like it was mounted incorrectly or defective. Bad pad, rotor, spacer left out, etc. I'd get a good brake guy to look at it or try another dealer and have them find the problem.
Are you sure you have the final brake fix? Ours was also squealing (~17,000 miles, about 7000 on the new brakes), and they told us that an updated brake fix had been implemented in April 05, and we did not have it. Just got it back with the new rotors (see my other post in the Brakes section for the whole story, plus part numbers), and they are definitely different. Things are working well now, but we've only had it back for a week or so.Armadaof1 said:Took the truck back to the dealership to assess the brakes. Their answer was that the brake wear was 'normal' and the the right front brakes on the Armada typically wear unevenly like this. Bull****.
I'm tearing down the brakes this weekend. I want to make sure there is enough material left for safe operation on the unevenly worn pad and look for signs of damaged, cracked, chipped pistons. I'm also trying to get to the bottom of this ridiculous squeel at every stop. The CRC Disc Brake Quiet did nothing.
I'll take some pics and post'em on Friday night or Saturday.